A Guide on How to Purchase the Perfect Circular Knitting Machines
Knitting machines are essential components in the fabric manufacturing industry. It enables manufacturers to produce clothes, socks, sweaters, and other knit fabrics to wear. Without these machines, we get cold and bare.
Due to an increase in demands for high-quality clothes, the clothing and fabric industry needs to carefully plan, incorporate quality assurance, and accurately allocate the needed equipment. Furthermore, there is analytics that indicates that the circular knitting process improves the product quality and at the same time minimize costs.
What is a Circular Knitting Machine?
Circular knitting creates a seamless tube. Before, circular knitting was made possible by using a set of four to five double-pointed needles. However, with the power of innovation, circular needles were invented. These needles are connected by a cable in between them. Not long after, circular knitting machines are introduced to the market. Producing mittens, socks, sweaters are made possible by these innovations.
Circular knitting machines produce weft knitted fabrics in semi-automated or fully-automated fashions. It helps manufacturers massively produce different kinds of clothing articles. Most fabric manufacturers use a circular knitting machine as it creates high-quality clothes in a short period.
The modern circular knitting machines have onboard computers with a complete display and keyboard. It allows the operator to control and monitor the essential functions of the machine, like the required speed and the revolutions per minute. The computer can also monitor the hours the machine is working, and the length of yarn to feed into the machine.
Moreover, it can determine the cause of machine malfunction. The electronic circuit that controls the machine signals the status of the machine by flashing lights on the part of the machine that has a problem.
Advantages of Buying a Circular Knitting Machine
- It provides high precision and a lesser load.
- It produces perfect gaps between the knits
- The longer life span for the needles
- Efficient power consumption
- Efficient maintenance cost
For those who are in the clothing industry or fabric manufacturing, the circular knitting machine helps increase production and decrease production time in half. With these great results in producing a consistent product quality, it leads to more potential customers.
Criteria to Consider in Buying a Circular Knitting Machine
Check the type and brand
You need to know that knitting machines have the ability to perform a wide range of techniques and functions in stitching. However, their capability and features differ from their brand. Thus, it is important to know some information before you choose a brand.
Select a suitable gauge
The gauge refers to the needle size and the space between needles on the needle bed. When you decide the gauge size, you are indirectly choosing the yarn size you need for knitting. You have to remember that not all machines can knit every yarn size. It is only designed to handle yarns within a spectrum.
More so, the knitting machine will indicate the number of needles and the needle pitch in millimeters. There are four types of machine gauge you can choose from: standard, fine, mid-range, and bulky.
The most common gauge for the knitting machine is the standard gauge. It has the capability to handle 200 needles with a 4.5mm of needle pitch. You can produce beautifully knitted sweaters and clothes as it can knit lace weight to sport weight yarns.
Meanwhile, fine gauge machines handle the finest type of yarn. It can only handle thread and lace weight yarns. The fine gauge can only produce fine knit fabrics seen in manufactured articles of clothing,
Mid-range gauge is designed and manufactured to combine the features of the bulky gauge machine and the standard gauge machine. However, this type of gauge machine only has needle beds made out of plastic and fewer functions and techniques in stitches. Some would only use them for their hobbies in knitting.
Furthermore, the bulk gauge machine has the 114 needle capacity with a 9mm needle pitch. It is designed to handle larger yarn sizes to create knitted sweaters. It also has the ability to produce heavy ski sweaters with bulky yarns.
Knitting machines have their unique stitch techniques. It was difficult before to knit clothes with patterns as the knitter has to design the pattern manually. Today, the innovation of knitting machines have three different methods to read and follow patterns automatically: electronic, punchcard, and mylar.
Electronic machines are computer-based, it has the ability to read the design in full width. It gives the consumer ease in knitting the design. Meanwhile, punchcard machines use a special graphic paper with holes to represent the design. However, it can only read the graph with 24 stitches wide per row. Thus, limiting the choices of designs. Lastly, the mylar machines are the same as the punchcard machines.
These circular knitting machines are essential for human consumers. Imagine, going out bare or catching colds because your clothes are not properly knitted? Having the idea on how to select the perfect circular knitting machine is the stepping stone in producing high-quality articles of clothes, and uniformity of their products. You will undoubtedly realize the benefits of having a circular knitting machine for your company.